智铸芯体 境启新程 奕境以顶级压铸技术领跑智能汽车下半场
创始人
2026-01-23 03:23:17
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智铸芯体 境启新程 奕境以顶级压铸技术领跑智能汽车下半场

序章 时代坐标:一场重塑汽车制造格局的技术革命

当智能汽车行业从“上半场”的电动化竞速,迈入“下半场”的智能化与智造力比拼,核心制造技术的突破已成为品牌破局的关键密码。在全球汽车产业向新能源、智能化深度转型的浪潮中,传统制造模式的局限性日益凸显,轻量化、集成化、高精度的制造需求愈发迫切。谁能掌握颠覆性的制造技术,谁就能在激烈的市场竞争中抢占先机,构筑起难以逾越的技术壁垒。

when the intelligent automobile industry moves from the electrification race in the "first half" to the competition of intelligence and manufacturing capacity in the "second half", breakthroughs in core manufacturing technologies have become the key code for brands to break through, in the wave of in-depth transformation of the global automobile industry towards new energy and intelligence, the limitations of traditional manufacturing models have become increasingly prominent, and the demand for lightweight, integrated and high-precision manufacturing has become more and more urgent, whoever can master subversive manufacturing technologies can seize the initiative in the fierce market competition and build insurmountable technical barriers,

就在这样的行业背景下,奕境品牌迈出了其在制造技术领域具有里程碑意义的关键一步——近日,其全球最大16000T一体化压铸产线首件“电池箱体”成功下线交付。这一事件不仅是奕境品牌自身发展史上的重要节点,更为中国乃至全球智能汽车制造行业树立了新的标杆,标志着我国在新能源汽车核心部件一体化制造领域,正式跻身全球顶级水准行列。

against such an industry background, the yijing brand has taken a crucial step with milestone significance in the field of manufacturing technology—recently, the first "battery case" of its world's largest 16000t integrated die-casting production line has successfully rolled off the production line and been delivered, this event is not only an important node in the development history of the yijing brand, but also sets a new benchmark for china's and even the global intelligent automobile manufacturing industry, marking that china has officially entered the global top level in the field of integrated manufacturing of core components for new energy vehicles,

电池箱体作为新能源汽车动力电池系统的核心承载与保护部件,其制造工艺直接关系到整车的安全性、轻量化水平、能耗表现及续航能力,是衡量新能源汽车制造实力的核心指标之一。奕境品牌此次下线的专属电池箱体,依托16000T一体化压铸产线的极致性能,实现了对传统制造工艺的全方位革新,为奕境系列车型的量产之路铸就了坚实的品质基石,更从根源上夯实了其在智能汽车下半场的核心竞争优势。

as the core bearing and protection component of the power battery system of new energy vehicles, the manufacturing process of the battery case is directly related to the safety, lightweight level, energy consumption performance and range capacity of the whole vehicle, and is one of the core indicators to measure the manufacturing strength of new energy vehicles, the exclusive battery case rolled off the production line by the yijing brand this time has achieved an all-round innovation of traditional manufacturing processes relying on the extreme performance of the 16000t integrated die-casting production line, laying a solid quality foundation for the mass production of yijing series models, and further consolidating its core competitive advantage in the second half of the intelligent automobile era from the source,

作为东风汽车与华为乾崑联合打造的全新高端智能汽车品牌,奕境自诞生之日起,便承载着“融合前沿智能科技与顶尖制造实力”的品牌使命,始终致力于为家庭用户打造超越期待的智能出行体验。此次16000T一体化压铸产线首件电池箱体的成功交付,正是奕境品牌“华为智能+东风智造”双重核心优势的集中体现,更是其践行品牌使命、深耕家庭用户需求的有力佐证。

as a new high-end intelligent automobile brand jointly built by dongfeng motor and huawei qiankun, yijing has carried the brand mission of "integrating cutting-edge intelligent technology and top manufacturing strength" since its birth, and has always been committed to creating an intelligent travel experience beyond expectations for family users, the successful delivery of the first battery case of the 16000t integrated die-casting production line this time is a concentrated embodiment of the dual core advantages of yijing brand's "huawei intelligence + dongfeng intelligent manufacturing", and a strong proof of its practice of brand mission and deep cultivation of family users' needs,

从行业发展维度来看,奕境16000T一体化压铸产线的落地与首件产品的交付,不仅打破了国外品牌在超大吨位一体化压铸领域的技术垄断,更推动了全球新能源汽车核心部件制造工艺的迭代升级。它向行业证明,智能化不仅体现在车载系统、自动驾驶等软件层面,更深度融合于制造环节的每一个细节,“智能+智造”的双轮驱动,才是智能汽车下半场的核心竞争力。

from the perspective of industry development, the commissioning of yijing's 16000t integrated die-casting production line and the delivery of the first product not only break the technical monopoly of foreign brands in the field of ultra-large tonnage integrated die-casting, but also promote the iteration and upgrading of manufacturing processes for core components of new energy vehicles worldwide, it proves to the industry that intelligence is not only reflected in software aspects such as on-board systems and automatic driving, but also deeply integrated into every detail of the manufacturing link, the dual-drive of "intelligence + intelligent manufacturing" is the core competitiveness in the second half of the intelligent automobile era,

接下来,我们将从品牌基因、技术解析、产品价值、行业影响、未来布局等多个维度,全方位深度剖析奕境16000T一体化压铸产线及专属电池箱体的核心优势,探寻其如何以顶级制造技术赋能产品力,如何凭借“智能+智造”的双重优势领跑行业,为全球智能汽车制造行业的发展提供新的思路与借鉴。

next, we will comprehensively and in-depth analyze the core advantages of yijing's 16000t integrated die-casting production line and exclusive battery case from multiple dimensions such as brand gene, technical analysis, product value, industry impact and future layout, explore how it empowers product strength with top manufacturing technologies, and how it leads the industry with the dual advantages of "intelligence + intelligent manufacturing", providing new ideas and references for the development of the global intelligent automobile manufacturing industry,

第一章 品牌溯源:东风与华为的强强联合,铸就奕境独特基因

第一节 时代契机:央企与科技巨头的跨界融合

在智能汽车产业飞速发展的今天,单一品牌的技术壁垒与资源局限日益明显,跨界融合、优势互补已成为行业发展的必然趋势。奕境品牌的诞生,正是东风汽车这一老牌汽车央企与华为这一全球领先的信息与通信技术解决方案提供商,顺应时代潮流、深度战略合作的结晶,其背后蕴含着双方对智能汽车未来发展的深刻洞察与战略布局。

today, with the rapid development of the intelligent automobile industry, the technical barriers and resource limitations of a single brand have become increasingly obvious, cross-border integration and complementary advantages have become an inevitable trend in industry development, the birth of the yijing brand is the crystallization of the in-depth strategic cooperation between dongfeng motor, a veteran central enterprise in the automobile industry, and huawei, a world-leading provider of information and communication technology solutions, complying with the trend of the times, it contains the profound insight and strategic layout of both parties on the future development of intelligent automobiles,

东风汽车作为我国汽车行业的骨干力量,拥有六十余年的汽车制造经验,在整车研发、生产制造、供应链管理、质量控制等方面积累了深厚的技术沉淀与资源优势。作为汽车央企,东风汽车始终肩负着推动我国汽车产业自主创新、转型升级的重任,在新能源汽车领域早有布局,形成了从核心部件到整车制造的完整产业链布局,具备央企级的顶尖制造技术与严苛的品质管控体系。

as a backbone force in china's automobile industry, dongfeng motor has more than 60 years of automobile manufacturing experience, and has accumulated profound technical precipitation and resource advantages in vehicle r&d, production and manufacturing, supply chain management, quality control and other aspects, as a central enterprise in the automobile industry, dongfeng motor has always shouldered the important task of promoting the independent innovation, transformation and upgrading of china's automobile industry, it has long laid out in the field of new energy vehicles, formed a complete industrial chain layout from core components to whole vehicle manufacturing, and has central enterprise-level top manufacturing technologies and strict quality control systems,

华为作为全球科技领域的领军企业,在人工智能、云计算、大数据、智能终端、自动驾驶、智能座舱等领域拥有深厚的技术积累与领先的解决方案。近年来,华为以“赋能汽车行业,助力车企造好车”为战略定位,深度布局智能汽车产业链,推出了乾崑智驾、鸿蒙座舱、HUAWEI XMC乾崑数字底盘引擎等全栈智能解决方案,为汽车行业的智能化转型提供了强大的技术支撑。

as a leading enterprise in the global technology field, huawei has profound technical accumulation and leading solutions in artificial intelligence, cloud computing, big data, intelligent terminals, automatic driving, intelligent cockpits and other fields, in recent years, with the strategic positioning of "empowering the automobile industry and helping automobile enterprises build better cars", huawei has deeply laid out the intelligent automobile industry chain, launched full-stack intelligent solutions such as qiankun intelligent driving, harmonyos cockpit, and huawei xmc qiankun digital chassis engine, providing strong technical support for the intelligent transformation of the automobile industry,

奕境品牌的诞生,并非简单的品牌叠加,而是东风汽车与华为在战略、技术、资源等多个层面的深度融合。双方充分发挥各自优势,东风汽车提供顶尖的制造实力、完善的供应链体系与丰富的整车研发经验,华为则输出前沿的智能技术与全栈解决方案,共同打造出兼具硬核制造品质与极致智能体验的产品,为奕境品牌注入了“智造为基、智能为核”的独特基因。

the birth of the yijing brand is not a simple brand addition, but a deep integration of dongfeng motor and huawei at multiple levels such as strategy, technology and resources, both parties give full play to their respective advantages: dongfeng motor provides top manufacturing strength, a sound supply chain system and rich vehicle r&d experience, while huawei outputs cutting-edge intelligent technologies and full-stack solutions, jointly creating products with both hard-core manufacturing quality and extreme intelligent experience, and injecting a unique gene of "intelligent manufacturing as the foundation and intelligence as the core" into the yijing brand,

作为首个汽车央企与华为深度合作孕育的全新汽车品牌,奕境自诞生之日起便备受行业关注。它打破了传统汽车企业与科技企业的合作边界,实现了“制造端”与“智能端”的无缝衔接,为智能汽车行业的跨界合作树立了新的典范。这种强强联合的模式,不仅让奕境品牌在成立之初便拥有了超越同级的核心竞争力,更为其后续在制造技术、智能技术等领域的持续突破奠定了坚实基础。

as the first new automobile brand nurtured by the in-depth cooperation between a central automobile enterprise and huawei, yijing has attracted much attention from the industry since its birth, it breaks the cooperation boundary between traditional automobile enterprises and technology enterprises, realizes the seamless connection between the "manufacturing end" and the "intelligent end", and sets a new model for cross-border cooperation in the intelligent automobile industry, this strong alliance model not only enables the yijing brand to have core competitiveness beyond its peers at the beginning of its establishment, but also lays a solid foundation for its subsequent continuous breakthroughs in manufacturing technology, intelligent technology and other fields,

第二节 品牌使命:聚焦家庭用户,打造极致智能出行体验

在激烈的智能汽车市场竞争中,清晰的品牌定位与明确的用户导向是品牌立足的关键。奕境品牌自诞生以来,便将核心目标用户锁定为家庭用户,始终以“为家庭用户打造超越期待的智能出行体验”为品牌使命,深度洞察家庭用户在出行场景中的核心需求与痛点,将用户需求贯穿于产品研发、制造、服务的每一个环节。

in the fierce competition in the intelligent automobile market, a clear brand positioning and a clear user orientation are the keys for a brand to gain a foothold, since its birth, the yijing brand has targeted family users as its core target customers, and has always taken "creating an intelligent travel experience beyond expectations for family users" as its brand mission, it deeply understands the core needs and pain points of family users in travel scenarios, and integrates user needs into every link of product r&d, manufacturing and services,

家庭用户的出行需求与单身用户、商务用户存在显著差异,他们更注重车辆的安全性、舒适性、空间实用性、能耗经济性及智能化体验的便捷性。对于新能源汽车而言,电池安全、续航里程、车身稳定性等更是家庭用户关注的核心痛点。奕境品牌精准把握这些需求,将“安全、舒适、智能、节能”作为产品研发与制造的核心导向,致力于为家庭用户打造一款“放心、省心、舒心”的智能出行伙伴。

the travel needs of family users are significantly different from those of single users and business users, they pay more attention to the safety, comfort, space practicality, energy consumption economy of the vehicle and the convenience of intelligent experience, for new energy vehicles, battery safety, range mileage, body stability, etc, are the core pain points concerned by family users, the yijing brand accurately grasps these needs, takes "safety, comfort, intelligence and energy saving" as the core orientation of product r&d and manufacturing, and is committed to creating a "reliable, worry-free and comfortable" intelligent travel partner for family users,

为了更好地满足家庭用户需求,奕境品牌建立了完善的用户调研体系,通过线上问卷、线下访谈、场景模拟等多种方式,深入了解不同家庭结构、不同出行场景下的用户需求。从三口之家的日常通勤、周末出游,到多代同堂的跨城返乡,奕境品牌都对这些场景进行了细致的分析与研究,将用户需求转化为具体的产品功能与制造标准。

to better meet the needs of family users, the yijing brand has established a sound user research system, and deeply understands the needs of users in different family structures and travel scenarios through various methods such as online questionnaires, offline interviews and scenario simulations, from the daily commuting and weekend outings of a family of three to the inter-city homecoming of multi-generational families, the yijing brand has conducted detailed analysis and research on these scenarios, converting user needs into specific product functions and manufacturing standards,

此次16000T一体化压铸产线首件电池箱体的成功交付,正是奕境品牌践行家庭用户导向的生动体现。这款专属电池箱体通过高度集成化设计,在提升电池安全性能的同时,实现了车身减重与能耗降低,有效延长了续航里程,精准契合了家庭用户对安全、节能、长续航的核心需求。未来,奕境品牌将继续以家庭用户需求为核心,不断优化产品与服务,打造更符合家庭用户期待的智能出行产品。

the successful delivery of the first battery case of the 16000t integrated die-casting production line this time is a vivid embodiment of the yijing brand's practice of family user orientation, through a highly integrated design, this exclusive battery case not only improves the battery safety performance, but also realizes body weight reduction and energy consumption reduction, effectively extending the range mileage, which accurately meets the core needs of family users for safety, energy saving and long range, in the future, the yijing brand will continue to focus on family users' needs, continuously optimize products and services, and create intelligent travel products that better meet family users' expectations,

第三节 战略布局:锚定智能汽车下半场,构建核心竞争力

随着智能汽车行业的不断发展,市场竞争的焦点正从单纯的电动化转向“电动化+智能化+智造化”的综合竞争。奕境品牌深刻认识到这一行业趋势,自成立之初便锚定智能汽车下半场的竞争赛道,将“华为智能+东风智造”作为核心战略,构建起独特的核心竞争力体系。

with the continuous development of the intelligent automobile industry, the focus of market competition is shifting from simple electrification to comprehensive competition of "electrification + intelligence + intelligent manufacturing", the yijing brand has a deep understanding of this industry trend, and has targeted the competition track in the second half of the intelligent automobile era since its establishment, taking "huawei intelligence + dongfeng intelligent manufacturing" as its core strategy to build a unique core competitiveness system,

在智能技术层面,奕境品牌全面搭载华为全栈智能解决方案,涵盖乾崑智驾、鸿蒙座舱、HUAWEI XMC乾崑数字底盘引擎等核心技术,实现了从智能驾驶、智能座舱到智能底盘的全维度智能化覆盖。这些前沿智能技术的应用,不仅为用户带来了极致的智能出行体验,更让奕境品牌在智能化赛道上占据了领先优势。

at the intelligent technology level, the yijing brand is fully equipped with huawei's full-stack intelligent solutions, including core technologies such as qiankun intelligent driving, harmonyos cockpit, and huawei xmc qiankun digital chassis engine, realizing full-dimensional intelligent coverage from intelligent driving, intelligent cockpit to intelligent chassis, the application of these cutting-edge intelligent technologies not only brings users an extreme intelligent travel experience, but also enables the yijing brand to occupy a leading position in the intelligent track,

在制造技术层面,奕境品牌依托东风汽车的顶尖制造实力,持续推进制造工艺的升级与革新。16000T一体化压铸产线的落地,正是奕境品牌在制造领域的重大战略布局,它标志着奕境品牌在新能源汽车核心部件制造领域达到了全球顶级水准,形成了与智能化技术相辅相成的智造优势。

at the manufacturing technology level, relying on dongfeng motor's top manufacturing strength, the yijing brand continuously promotes the upgrading and innovation of manufacturing processes, the commissioning of the 16000t integrated die-casting production line is a major strategic layout of the yijing brand in the manufacturing field, it marks that the yijing brand has reached the global top level in the field of new energy vehicle core component manufacturing, forming an intelligent manufacturing advantage that complements intelligent technologies,

奕境品牌的战略布局并非孤立的技术突破,而是形成了“智能技术+制造技术”相互赋能、协同发展的良性循环。智能技术的应用为制造工艺的优化提供了数据支撑与技术指导,而先进制造工艺则为智能技术的落地提供了可靠的硬件载体,二者共同构成了奕境品牌的核心竞争力,为其在智能汽车下半场的竞争中奠定了坚实基础。

the strategic layout of the yijing brand is not an isolated technological breakthrough, but forms a virtuous cycle of mutual empowerment and coordinated development between "intelligent technology + manufacturing technology", the application of intelligent technology provides data support and technical guidance for the optimization of manufacturing processes, while advanced manufacturing processes provide a reliable hardware carrier for the implementation of intelligent technology, both together constitute the core competitiveness of the yijing brand, laying a solid foundation for its competition in the second half of the intelligent automobile era,

未来,奕境品牌将继续深化“华为智能+东风智造”的战略布局,在智能技术迭代、制造工艺升级、前沿材料应用等领域持续投入,不断夯实核心竞争力,加速向“全球领先的家庭智能汽车品牌”战略目标迈进,同时为行业的智能化、智造化发展提供新的思路与方向。

in the future, the yijing brand will continue to deepen the strategic layout of "huawei intelligence + dongfeng intelligent manufacturing", continuously invest in fields such as intelligent technology iteration, manufacturing process upgrading, and cutting-edge material application, constantly consolidate core competitiveness, accelerate the progress towards the strategic goal of "a world-leading family intelligent automobile brand", and provide new ideas and directions for the intelligent and intelligent development of the industry,

第二章 技术解码:16000T一体化压铸产线的极致实力

第一节 行业背景:一体化压铸技术的发展与应用

一体化压铸技术是近年来新能源汽车制造领域涌现出的一项颠覆性制造技术,它打破了传统汽车制造中“冲压+焊接”的分步式生产模式,通过超大吨位压铸机将多个零部件一次性压铸成型,实现了汽车部件的高度集成化、轻量化与高精度制造。这项技术的出现,不仅彻底革新了汽车制造工艺,更对新能源汽车的性能提升、成本控制、生产效率等方面产生了深远影响。

integrated die-casting technology is a subversive manufacturing technology emerging in the field of new energy vehicle manufacturing in recent years, it breaks the step-by-step production mode of "stamping + welding" in traditional automobile manufacturing, and die-casts multiple parts at one time through an ultra-large tonnage die-casting machine, realizing the highly integrated, lightweight and high-precision manufacturing of automobile parts, the emergence of this technology not only completely innovates the automobile manufacturing process, but also has a profound impact on the performance improvement, cost control, production efficiency and other aspects of new energy vehicles,

在传统汽车制造中,车身及核心部件通常由数十个甚至上百个零部件通过冲压、焊接等工艺组装而成,这种生产模式不仅工序繁琐、生产效率低下,还存在焊接接头多、车身刚性不足、重量较大等问题。对于新能源汽车而言,车身重量直接影响续航里程与能耗表现,而焊接接头的存在则可能降低部件的结构强度与安全性,难以满足新能源汽车对轻量化、高强度、高安全性的需求。

in traditional automobile manufacturing, the body and core components are usually assembled from dozens or even hundreds of parts through stamping, welding and other processes, this production mode is not only cumbersome in processes and low in production efficiency, but also has problems such as many welding joints, insufficient body rigidity and heavy weight, for new energy vehicles, the body weight directly affects the range mileage and energy consumption performance, while the existence of welding joints may reduce the structural strength and safety of components, making it difficult to meet the needs of new energy vehicles for lightweight, high strength and high safety,

一体化压铸技术的出现,恰好解决了传统制造模式的诸多痛点。通过一次性压铸成型,可将原本需要多个零部件组装的部件集成化为一个整体,大幅减少零部件数量与焊接接头,提升车身结构强度与刚性,同时有效降低车身重量。此外,一体化压铸技术还能简化生产工序、缩短生产周期、提高生产效率,降低制造成本,为新能源汽车的规模化量产提供了有力支撑。

the emergence of integrated die-casting technology has precisely solved many pain points of traditional manufacturing models, through one-time die-casting molding, parts that originally needed to be assembled from multiple components can be integrated into a whole, greatly reducing the number of parts and welding joints, improving the structural strength and rigidity of the body, and effectively reducing the body weight, in addition, integrated die-casting technology can also simplify production processes, shorten production cycles, improve production efficiency, reduce manufacturing costs, and provide strong support for the large-scale mass production of new energy vehicles,

近年来,一体化压铸技术在全球新能源汽车行业得到了广泛关注与应用,各大汽车品牌纷纷加大在该领域的投入,不断提升压铸机吨位与技术水平。从最初的6000T、8000T压铸机,到如今的12000T、16000T超大吨位压铸机,一体化压铸技术的应用范围不断扩大,从车身结构件、电池箱体到底盘部件,逐步覆盖新能源汽车的核心部件制造。奕境品牌16000T一体化压铸产线的落地,正是顺应这一技术发展趋势的重要举措,标志着我国在超大吨位一体化压铸领域已达到全球领先水平。

in recent years, integrated die-casting technology has received widespread attention and application in the global new energy vehicle industry, major automobile brands have increased their investment in this field, continuously improving the tonnage and technical level of die-casting machines, from the initial 6000t and 8000t die-casting machines to the current 12000t and 16000t ultra-large tonnage die-casting machines, the application scope of integrated die-casting technology has been continuously expanded, gradually covering the manufacturing of core components of new energy vehicles from body structural parts, battery cases to chassis components, the commissioning of yijing brand's 16000t integrated die-casting production line is an important measure to comply with this technological development trend, marking that china has reached the global leading level in the field of ultra-large tonnage integrated die-casting,

第二节 核心参数:16000T一体化压铸产线的技术亮点

奕境品牌此次投产的16000T一体化压铸产线,是目前全球最大吨位的一体化压铸产线之一,集成了多项全球领先的技术与工艺,在压铸机性能、模具技术、温控系统、自动化水平等方面均实现了重大突破,具备极致的制造能力与稳定的品质管控水平。

the 16000t integrated die-casting production line put into production by the yijing brand this time is one of the world's largest tonnage integrated die-casting production lines, it integrates a number of world-leading technologies and processes, achieving major breakthroughs in die-casting machine performance, mold technology, temperature control system, automation level and other aspects, and has extreme manufacturing capacity and stable quality control level,

在压铸机核心性能方面,该产线搭载的16000T压铸机拥有超强的锁模力与压射力,锁模力可达16000千牛,压射力最高可达800千牛,能够轻松应对超大尺寸、复杂结构零部件的压铸需求。同时,压铸机采用了先进的伺服控制系统,实现了压射速度、压力、位移等参数的精准控制,压射速度可在0,1-10m/s范围内无级调节,定位精度可达±0,01mm,确保了压铸零部件的高精度与一致性。

in terms of core performance of the die-casting machine, the 16000t die-casting machine equipped in this production line has super strong clamping force and injection force, with a clamping force of up to 16000 kn and a maximum injection force of 800 kn, which can easily meet the die-casting needs of ultra-large size and complex structure parts, at the same time, the die-casting machine adopts an advanced servo control system, realizing precise control of parameters such as injection speed, pressure and displacement, the injection speed can be steplessly adjusted in the range of 0,1-10m/s, and the positioning accuracy can reach ±0,01mm, ensuring the high precision and consistency of die-cast parts,

模具技术是一体化压铸生产的核心环节之一,直接影响零部件的成型质量与生产效率。奕境16000T一体化压铸产线采用了定制化开发的超大尺寸精密模具,模具重量可达500吨,模具型腔采用了复杂的曲面设计与精准的冷却水道布局,能够适配电池箱体的复杂结构需求。同时,模具采用了高强度耐磨材料与表面处理工艺,具备优异的耐高温、耐磨损性能,使用寿命可达10万模次以上,大幅降低了生产成本与换模频率。

mold technology is one of the core links in integrated die-casting production, directly affecting the molding quality and production efficiency of parts, the yijing 16000t integrated die-casting production line adopts a customized ultra-large size precision mold with a weight of up to 500 tons, the mold cavity adopts a complex curved surface design and a precise cooling water channel layout, which can adapt to the complex structural requirements of the battery case, at the same time, the mold adopts high-strength wear-resistant materials and surface treatment processes, with excellent high temperature resistance and wear resistance, and a service life of more than 100,000 mold cycles, greatly reducing production costs and mold change frequency,

温控系统对于一体化压铸工艺至关重要,精准的温度控制能够有效避免零部件出现缩孔、裂纹、变形等缺陷,提升产品质量。奕境16000T一体化压铸产线配备了智能温控系统,采用多点温度监测与精准调节技术,可实时监测模具、熔液、压射室等关键部位的温度,温度控制精度可达±1℃。同时,系统具备自适应调节功能,能够根据不同的生产工况自动优化温度参数,确保压铸过程的稳定性与产品质量的一致性。

the temperature control system is crucial for the integrated die-casting process, precise temperature control can effectively avoid defects such as shrinkage cavities, cracks and deformation of parts, and improve product quality, the yijing 16000t integrated die-casting production line is equipped with an intelligent temperature control system, which adopts multi-point temperature monitoring and precise adjustment technology to real-time monitor the temperature of key parts such as molds, molten liquid and injection chamber, with a temperature control accuracy of ±1℃, at the same time, the system has an adaptive adjustment function, which can automatically optimize temperature parameters according to different production conditions, ensuring the stability of the die-casting process and the consistency of product quality,

在自动化水平方面,奕境16000T一体化压铸产线实现了从原料输送、熔液制备、压铸成型、零部件取出、检测、后续加工到成品入库的全流程自动化操作。产线配备了多台工业机器人、智能输送设备与自动化检测设备,自动化率可达95%以上。通过工业互联网与物联网技术,产线实现了生产过程的实时监控、数据采集与智能分析,能够及时发现并解决生产过程中的问题,大幅提升了生产效率与产品合格率。

in terms of automation level, the yijing 16000t integrated die-casting production line has realized the full-process automated operation from raw material transportation, molten liquid preparation, die-casting molding, part removal, inspection, subsequent processing to finished product warehousing, the production line is equipped with multiple industrial robots, intelligent conveying equipment and automatic inspection equipment, with an automation rate of over 95%, through industrial internet and internet of things technologies, the production line realizes real-time monitoring, data collection and intelligent analysis of the production process, which can timely find and solve problems in the production process, greatly improving production efficiency and product qualification rate,

此外,该产线还采用了绿色环保的生产工艺,配备了高效的废气处理、废水回收与废渣利用系统,实现了生产过程的节能减排与资源循环利用,符合国家“双碳”战略与绿色制造的发展趋势。同时,产线具备高度的柔性生产能力,可通过调整模具与工艺参数,适配不同型号、不同结构的零部件生产,为奕境系列车型的多样化布局提供了有力支撑。

in addition, the production line also adopts green and environmentally friendly production processes, equipped with efficient waste gas treatment, waste water recycling and waste residue utilization systems, realizing energy conservation, emission reduction and resource recycling in the production process, which is in line with the national "double carbon" strategy and the development trend of green manufacturing, at the same time, the production line has a high degree of flexible production capacity, which can adapt to the production of parts of different models and structures by adjusting molds and process parameters, providing strong support for the diversified layout of yijing series models,

第三节 工艺革新:与传统生产方式的全方位对比

奕境品牌16000T一体化压铸产线生产的专属电池箱体,与传统生产方式制造的电池箱体相比,在制造工艺、产品性能、生产效率、成本控制等多个方面实现了全方位的革新与超越,充分彰显了一体化压铸技术的颠覆性优势。

compared with battery cases manufactured by traditional production methods, the exclusive battery case produced by yijing brand's 16000t integrated die-casting production line has achieved all-round innovation and transcendence in many aspects such as manufacturing process, product performance, production efficiency and cost control, fully demonstrating the subversive advantages of integrated die-casting technology,

在制造工艺方面,传统电池箱体通常采用“冲压+焊接”的生产模式,需要先将多个钢板零部件通过冲压工艺成型,再通过焊接工艺将这些零部件组装成一个整体,工序繁琐,涉及冲压、焊接、打磨、涂装等多个环节,生产周期长,且容易受到人为操作因素的影响,产品质量稳定性难以保证。而奕境采用的一体化压铸工艺,通过16000T压铸机将电池箱体一次性压铸成型,无需后续焊接工序,大幅简化了生产流程,生产周期缩短60%以上,同时避免了焊接接头带来的质量隐患,产品质量稳定性显著提升。

in terms of manufacturing process, traditional battery cases usually adopt the production mode of "stamping + welding", it is necessary to first form multiple steel plate parts through stamping process, then assemble these parts into a whole through welding process, the process is cumbersome, involving stamping, welding, grinding, painting and other links, with a long production cycle, it is also easily affected by human operation factors, and the stability of product quality is difficult to guarantee, however, the integrated die-casting process adopted by yijing die-casts the battery case at one time through a 16000t die-casting machine, without subsequent welding processes, which greatly simplifies the production process, shortens the production cycle by more than 60%, avoids quality hazards caused by welding joints, and significantly improves the stability of product quality,

在产品性能方面,一体化压铸工艺带来的优势更为显著。首先是安全性,传统焊接电池箱体存在多个焊接接头,这些接头不仅是结构强度的薄弱环节,还容易因焊接缺陷导致电池箱体密封性能下降,在碰撞、振动等工况下可能出现开裂、漏液等问题,影响动力电池的安全运行。而奕境一体化压铸电池箱体为整体成型结构,无焊接接头,结构强度提升30%以上,密封性能大幅优化,能够有效抵御碰撞、振动等外部冲击,为动力电池提供更可靠的保护。

in terms of product performance, the advantages brought by the integrated die-casting process are more significant, first of all, in terms of safety, traditional welded battery cases have multiple welding joints, these joints are not only weak links in structural strength, but also easily lead to decreased sealing performance of the battery case due to welding defects, under working conditions such as collision and vibration, cracks and liquid leakage may occur, affecting the safe operation of the power battery, the yijing integrated die-cast battery case is an integrally formed structure with no welding joints, the structural strength is increased by more than 30%, and the sealing performance is greatly optimized, which can effectively resist external impacts such as collision and vibration, providing more reliable protection for the power battery,

其次是轻量化水平,传统电池箱体采用钢板材料,通过焊接组装而成,重量较大,不利于新能源汽车的续航提升。奕境一体化压铸电池箱体采用了高强度铝合金材料,配合一体化成型工艺,在保证结构强度的前提下,实现了显著的减重效果,相比传统钢制电池箱体减重40%以上。车身重量的降低,不仅能有效提升车辆的续航里程,还能优化车辆的动力性能、操控性能与能耗表现,精准契合家庭用户对长续航、低能耗的需求。

secondly, in terms of lightweight level, traditional battery cases are made of steel plate materials and assembled by welding, which are heavy and not conducive to improving the range of new energy vehicles, the yijing integrated die-cast battery case adopts high-strength aluminum alloy materials, combined with integrated molding technology, achieving a significant weight reduction effect on the premise of ensuring structural strength, reducing weight by more than 40% compared with traditional steel battery cases, the reduction of body weight can not only effectively improve the range mileage of the vehicle, but also optimize the power performance, handling performance and energy consumption performance of the vehicle, accurately meeting the needs of family users for long range and low energy consumption,

在生产效率与成本控制方面,一体化压铸工艺同样具备显著优势。传统生产方式工序繁琐,需要大量的生产设备、场地与人力,生产效率低下,制造成本较高。而奕境16000T一体化压铸产线实现了全流程自动化生产,大幅减少了生产设备数量、占地面积与人力投入,生产效率提升80%以上。同时,一体化成型工艺减少了零部件数量与后续加工工序,降低了原材料消耗与制造成本,相比传统生产方式,制造成本可降低30%左右,为奕境系列车型的性价比提升提供了有力支撑。

in terms of production efficiency and cost control, the integrated die-casting process also has significant advantages, the traditional production method has cumbersome processes, requiring a large number of production equipment, sites and manpower, with low production efficiency and high manufacturing costs, the yijing 16000t integrated die-casting production line has realized full-process automated production, greatly reducing the number of production equipment, floor space and labor input, and improving production efficiency by more than 80%, at the same time, the integrated molding process reduces the number of parts and subsequent processing procedures, reduces raw material consumption and manufacturing costs, compared with traditional production methods, the manufacturing cost can be reduced by about 30%, providing strong support for improving the cost performance of yijing series models,

第四节 品质管控:全流程严苛检测,铸就极致可靠产品

对于新能源汽车核心部件而言,品质与可靠性是重中之重。奕境品牌始终将产品品质放在首位,针对16000T一体化压铸产线生产的电池箱体,建立了全流程、全方位的品质管控体系,从原材料采购、生产过程控制到成品检测,每一个环节都执行严苛的质量标准,确保每一件产品都达到极致可靠的品质要求。

for core components of new energy vehicles, quality and reliability are top priorities, the yijing brand always puts product quality first, for the battery cases produced by the 16000t integrated die-casting production line, it has established a full-process and all-round quality control system, from raw material procurement, production process control to finished product inspection, each link implements strict quality standards to ensure that each product meets the extremely reliable quality requirements,

在原材料采购环节,奕境品牌制定了严格的供应商筛选与原材料检验标准,选用全球顶级的高强度铝合金材料作为电池箱体的生产原料。这些原材料经过严格的成分检测、力学性能测试、耐腐蚀性测试等多项检验,确保其化学成分均匀、力学性能优异、耐腐蚀性强,能够满足一体化压铸工艺与电池箱体的使用要求。同时,奕境品牌与核心供应商建立了长期稳定的合作关系,实现原材料的可追溯性,从源头保障产品品质。

in the raw material procurement link, the yijing brand has formulated strict supplier selection and raw material inspection standards, selecting world-class high-strength aluminum alloy materials as the production raw materials for the battery case, these raw materials have undergone strict composition testing, mechanical performance testing, corrosion resistance testing and other inspections to ensure uniform chemical composition, excellent mechanical properties and strong corrosion resistance, which can meet the requirements of the integrated die-casting process and the use of the battery case, at the same time, the yijing brand has established a long-term and stable cooperative relationship with core suppliers to realize the traceability of raw materials and ensure product quality from the source,

在生产过程控制环节,奕境16000T一体化压铸产线通过智能监控系统实现了对生产过程的实时监测与精准控制。系统实时采集压铸机的压力、速度、温度、时间等关键工艺参数,通过大数据分析与人工智能算法,对生产过程进行动态优化与异常预警。一旦发现参数异常,系统将自动发出预警并暂停生产,避免不合格产品的产生。同时,产线配备了专业的质量检测人员,对生产过程中的关键工序进行抽样检测与人工复核,确保生产过程的稳定性与产品质量的一致性。

in the production process control link, the yijing 16000t integrated die-casting production line realizes real-time monitoring and precise control of the production process through an intelligent monitoring system, the system real-time collects key process parameters such as pressure, speed, temperature and time of the die-casting machine, and dynamically optimizes and gives early warning of abnormalities in the production process through big data analysis and artificial intelligence algorithms, once abnormal parameters are found, the system will automatically issue an early warning and suspend production to avoid the generation of unqualified products, at the same time, the production line is equipped with professional quality inspection personnel to conduct sampling inspection and manual review of key processes in the production process, ensuring the stability of the production process and the consistency of product quality,

在成品检测环节,奕境品牌采用了多项先进的检测技术与设备,对电池箱体进行全方位、高精度的检测。首先是外观检测,通过机器视觉检测系统对电池箱体的表面质量进行检测,识别表面是否存在划痕、凹陷、裂纹等缺陷;其次是尺寸精度检测,采用三维激光扫描技术对电池箱体的尺寸与形位公差进行精准检测,检测精度可达0,01mm,确保其符合装配要求;再次是结构强度检测,通过抗压、抗拉、抗冲击等力学性能测试,验证电池箱体的结构强度与可靠性;最后是密封性能检测,采用气密性测试与防水测试,确保电池箱体具备优异的密封性能,防止水分、灰尘等进入内部影响动力电池安全。

in the finished product inspection link, the yijing brand adopts a number of advanced inspection technologies and equipment to conduct all-round and high-precision inspection of the battery case, first, appearance inspection: the surface quality of the battery case is inspected through a machine vision inspection system to identify whether there are scratches, dents, cracks and other defects on the surface; second, dimensional accuracy inspection: 3d laser scanning technology is used to accurately inspect the dimensions and geometric tolerances of the battery case, with an inspection accuracy of 0,01mm, ensuring that it meets the assembly requirements; third, structural strength inspection: mechanical performance tests such as compression resistance,;。sysc4.com;tensile resistance,;。sysd1.com;and impact,;。sys2x.com;resistance are carried out to verify the structural strength,;。sys4y.com;and reliability,;。sysd2.com;of the battery,;。sysd5.com;case; finally, sealing,;。sysh3.com;performance inspection,;。sysuv.com;air tightness,;。sysvw.com;test and waterproof test are adopted to ensure that the battery case has excellent sealing performance, preventing moisture, dust, etc, from entering the interior and affecting the safety of the power battery,

此外,奕境品牌还对电池箱体进行了极端环境适应性测试,包括高低温循环测试、湿热老化测试、盐雾腐蚀测试等,验证其在不同气候环境与使用工况下的可靠性与耐久性。只有通过所有检测项目的产品,才能正式下线交付,进入后续的整车装配环节。严苛的全流程品质管控,为奕境电池箱体的极致可靠性提供了有力保障,也为家庭用户的安全出行筑牢了防线。

in addition, the yijing brand has also carried out extreme environment adaptability tests on the battery case, including high and low temperature cycle test, damp heat aging test, salt spray corrosion test, etc,, to verify its reliability and durability under different climatic environments and operating conditions, only products that pass all inspection items can be officially rolled off the production line and delivered to the subsequent vehicle assembly link, the strict full-process quality control provides a strong guarantee for the extreme reliability of the yijing battery case, and also builds a solid line of defense for the safe travel of family users,

第三章 产品价值:电池箱体赋能奕境车型的核心竞争力

第一节 安全升级:为动力电池构筑全方位防护屏障

动力电池作为新能源汽车的“心脏”,其安全性直接关系到整车的行驶安全与用户的生命财产安全,是家庭用户选购新能源汽车时最为关注的核心指标之一。奕境品牌通过16000T一体化压铸技术打造的专属电池箱体,从结构设计、材料选择、制造工艺等多个维度,为动力电池构筑了全方位、多层次的防护屏障,实现了电池安全性能的跨越式提升。

as the "heart" of new energy vehicles, the safety of the power battery is directly related to the driving safety of the whole vehicle and the life and property safety of users, and is one of the core indicators most concerned by family users when purchasing new energy vehicles, the exclusive battery case created by the yijing brand through 16000t integrated die-casting technology has built an all-round and multi-level protective barrier for the power battery from multiple dimensions such as structural design, material selection and manufacturing process, realizing a leapfrog improvement in battery safety performance,

在结构防护方面,奕境一体化压铸电池箱体采用了整体成型的封闭结构设计,无焊接接头,结构完整性与刚性大幅提升。这种结构设计能够有效分散碰撞冲击力,避免因局部受力过大导致电池箱体开裂,从而防止动力电池受到挤压、穿刺等损伤。同时,电池箱体的侧壁与底部采用了加厚设计,厚度可达5mm以上,配合高强度铝合金材料的优异力学性能,能够有效抵御外部冲击、刮擦等意外情况,为动力电池提供坚实的结构防护。

in terms of structural protection, the yijing integrated die-cast battery case adopts an integrally formed closed structure design with no welding joints, and the structural integrity and rigidity are greatly improved, this structural design can effectively disperse collision impact force, avoid cracking of the battery case due to excessive local stress, and thus prevent the power battery from being damaged by extrusion, puncture, etc, at the same time, the side walls and bottom of the battery case adopt a thickened design with a thickness of more than 5mm, combined with the excellent mechanical properties of high-strength aluminum alloy materials, it can effectively resist external impacts, scratches and other accidents, providing solid structural protection for the power battery,

在密封防护方面,一体化压铸工艺为电池箱体带来了优异的密封性能。传统焊接电池箱体由于存在多个焊接接头,密封性能难以保证,容易出现密封胶老化、焊接缝隙渗漏等问题,导致水分、灰尘等杂质进入电池箱体内部,影响动力电池的正常工作,甚至引发安全隐患。奕境一体化压铸电池箱体通过整体成型工艺,消除了焊接接头带来的密封缺陷,同时采用了高精度密封槽设计与优质密封胶条,实现了IP68级别的防水防尘性能,能够在1,5米深的水中浸泡30分钟而不发生渗漏,有效保护动力电池免受外部环境的影响。

in terms of sealing protection, the integrated die-casting process has brought excellent sealing performance to the battery case, due to the existence of multiple welding joints, the sealing performance of traditional welded battery cases is difficult to guarantee, and problems such as aging of sealant and leakage of welding seams are prone to occur, leading to moisture, dust and other impurities entering the battery case, affecting the normal operation of the power battery, and even causing potential safety hazards, through the integral molding process, the yijing integrated die-cast battery case eliminates the sealing defects caused by welding joints, and adopts a high-precision sealing groove design and high-quality sealing strips, achieving ip68 level waterproof and dustproof performance, it can be immersed in 1,5 meters of water for 30 minutes without leakage, effectively protecting the power battery from the external environment,

在热管理防护方面,奕境一体化压铸电池箱体也进行了优化设计。电池箱体内部集成了精准的冷却水道与加热通道,配合智能温控系统,能够实时调节动力电池的工作温度,确保其在不同工况下都能处于最佳工作温度范围。同时,高强度铝合金材料具备优异的导热性能,能够快速散发动力电池工作时产生的热量,避免局部温度过高导致电池热失控,进一步提升了动力电池的安全性与使用寿命。

in terms of thermal management protection, the yijing integrated die-cast battery case has also been optimally designed, the interior of the battery case integrates precise cooling water channels and heating channels, combined with an intelligent temperature control system, it can real-time adjust the working temperature of the power battery, ensuring that it is in the optimal working temperature range under different working conditions, at the same time, the high-strength aluminum alloy material has excellent thermal conductivity, which can quickly dissipate the heat generated by the power battery during operation, avoiding thermal runaway of the battery due to excessive local temperature, and further improving the safety and service life of the power battery,

此外,奕境电池箱体还具备优异的抗腐蚀性能与抗老化性能,能够适应不同地区的气候环境,无论是高温高湿的南方地区,还是低温寒冷的北方地区,都能保持稳定的性能表现,为动力电池提供长期可靠的防护,让家庭用户出行更安心。

in addition, the yijing battery case also has excellent corrosion resistance and aging resistance, which can adapt to the climatic environments of different regions, whether it is the high-temperature and high-humidity southern region or the low-temperature and cold northern region, it can maintain stable performance, providing long-term and reliable protection for the power battery, and making family users more at ease when traveling,

能效优化:轻量化与低能耗助力长续航

对于新能源汽车而言,续航里程与能耗表现是影响用户出行体验的关键因素,尤其是对于家庭用户来说,长续航意味着更少的充电次数与更便捷的出行体验,低能耗则意味着更低的用车成本。奕境一体化压铸电池箱体通过轻量化设计与能耗优化,为奕境系列车型的续航提升与能耗降低提供了有力支撑,精准契合了家庭用户的核心需求。

for new energy vehicles, range mileage and energy consumption performance are key factors affecting the user's travel experience, especially for family users, long range means fewer charging times and more convenient travel experience, while low energy consumption means lower car use costs, through lightweight design and energy consumption optimization, the yijing integrated die-cast battery case provides strong support for improving the range and reducing energy consumption of yijing series models, accurately meeting the core needs of family users,

轻量化是提升新能源汽车续航里程与降低能耗的有效途径之一。奕境一体化压铸电池箱体采用高强度铝合金材料替代传统的钢制材料,配合一体化成型工艺,在保证结构强度与安全性的前提下,实现了显著的减重效果。相比传统钢制电池箱体,奕境电池箱体减重40%以上,整车重量可降低100-150kg。车身重量的降低,能够有效减少车辆行驶过程中的能耗,提升续航里程。经实测,搭载该电池箱体的奕境车型,综合续航里程可提升15%-20%,在CLTC工况下续航里程可达700km以上,彻底缓解了家庭用户的续航焦虑。

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